You can build the Dream Factory in modules to your existing tire plant. A tire manufacturer can automate one or more areas to start, and then continue to automate other areas when the timing is ideal.
For brownfield factories, we approach automation step-by-step and look at each area that gives the biggest payback or where the business can get the best return on investment to automate first. For example, looking at the finished tire area where they sort, stack and palletize finished product is generally an area a company can realize a lot of savings from automation.”
Don Heelis, Tire Sales Manager, Cimcorp Automation Ltd.
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The Dream Factory is a fully automated, end-to-end handling solution for optimizing material and data flows in tire factories. With full modularity and scalability, the system provides unlimited possibilities for brownfield sites.
Finished tire automation
The finished tire area, where sorting, stacking and palletizing finished products is done, is generally an area where biggest savings can be achieved with automation.
Finished tire areas take up a lot of space and effort from a labor perspective. It is physically demanding and an ergonomically
difficult job to do with health and safety issues.
Focus: save in space, costs and enhance order management
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Green tire automation
In green tire area, storage and retrieval and automating the delivery of green tires to the curing department is processed.
Cimcorp’s software will manage the plant’s millions of data points integrating each management level from PLC to ERP as
one entity, ensuring maximum output, traceability and flexibility
in production.
Focus: real-time quality control, maximum productivity
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Robotics, automation, and software
Cimcorp offers needed robotics to enable fluent automation in planned area. On top of this, a layer of in-house software manages physical processes.
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The procedure
We start with a phase we call discovery, where we do high-level concepts and developing of the solutions. Then we get into detailed engineering leading up to the proposal, which will explain exactly what we are providing and what the equipment will do. That proposal includes training of the company’s technical people for the software and IT.
There will also be training on using the physical or mechanical
parts, which includes operation and maintenance. Once the training is complete and we hand the system over to the client, they are fully self-reliant and know how to operate and maintain the equipment.
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We’re ready to help!
No matter where you’re located, we have a sales contact for you to start discussions.
Contact us today!
Power new efficiencies across the four walls of your plant and uncover newfound returns from your existing infrastructure.
Looking for a quicker way to improve quality and gain competitive advantage? While conventional systems can take months to get up and running, the Dream Factory cuts that down with rapid installation, providing you, faster and greater ROI.
Advanced sensor technology reveals potential risks even before they become apparent. If a problem occurs, you can isolate it to the affected module block and fix it with little or no disruption.
We automate individual production lines, which builds resilience and reduces vulnerability. You can insert, adapt or remove part of a process – whatever you can dream up – without affecting other processes.
On the software side, a user-friendly interface makes operators’ job a breeze. Enjoy accurate data and precise handling – and say goodbye to production or distribution errors!
The Dream Factory turns your brownfield site into the smart factory of your dreams: transforming operations from raw material storage through the production processes, to the finished tire loading dock.
